MIMAKI INDIA PRIVATE LIMITED

Case Study

Challenges
Improvements
We were exploring possibilities of new business utilizing our print technology to compensate for the decline in orders for paper-based print which we had handled with offset printers and on-demand printers.
Utilizing the know-how of data generation and proofreading that we used to do to process orders for paper-based print, we succeeded in moving into the new business field of original goods and novelties.
Product installed
Challenges
Improvements
Replacement was urgently required for the sublimation transfer printer JV4-180 upon termination of the maintenance/support term for the product.
High-speed printing capability accomplishing a maximum production speed of 115 sqm per hour enhanced productivity while declining the running cost. Additional fluorescent ink compatibility broadened the range of options offered to our customers.
Challenges
Improvements
We wanted to introduce to our studio a textile printer that allows to express envisioned ideas more easily than honzome-dyeing, silk screen and digital textile printing.
With the user-friendly sublimation transfer, we gained the ability to visualize free imaginations directly on textiles, being free from design limitations. We can print it on site and immediately start sewing, which is convenient for workshop and well-received by beginners.
Challenges
Improvements
We have operated full-color digital printing, mainly of sublimation transfer. However, as it can print only on polyester, we have been unable to respond to customers' requests for print on natural materials.
With the sublimation transfer printer that allows printing only on polyester, we used to fail to receive orders for print on natural materials, which is now possible. Supporting wider range of materials allowed us to receive order of new products.
Product installed
Challenges
Improvements
2-liter ink packs cannot cope with all-night output sessions. Reduction of operator intervention requirements is also an issue.
The 10 kilogram ink supply unit facilitates extensive duration unmanned output operations in the night time. The unit concurrently enhances the work efficiencies of operators.
Product installed
Challenges
Improvements
We would like to deal with a small-lot production of goods. Moreover, we also would like to produce packages associated with them in-house.
Adoption of UJF-6042 and CFL-605RT has enabled us to in-house production. CFL-605RT is utilized not only for packages production but also for the manufacturing of variant seals. Our rate of acceptance of orders has increased sharply by making and submitting one sample.
Product installed
Challenges
Improvements
Although we have outsourced the manufacturing of button badges and pasteboards to subcontractors (for offset printing and punching processes), it took a lot of cost for us to deal with work operation of a small-lot production.
Introduction of CFL-605RT and a laser printer enables us to realize reduction of manufacturing cost by a factor of 10 and a significant reduction in delivery time. Furthermore, our scale of business is expanding by introducing UJF-6042MkII and producing acrylic key holders in-house.
Product installed
Challenges
Improvements
We like to satisfy various customer demands with minimal investment.
MIMAKI's printers have a wide range of processing, not only being able to make up with short delivery time but also excellent quality, we were able to respond to various customer requests. It became a strong support for a further business expansion.
Collaboration
Efforts of Mimaki
'BAPE KIDS®', a kids' brand of 'A BATHING APE®'
Cooperated in printing and cutting BABY MILO® and cute characters on rubber sheet at CJV150 Series and in making only one original T-shirt in the world.
Product used
Challenges
Improvements
Achieving effective production for high-mix low-volume orders.
Utilizing Mimaki products and process management system, the company achieves labor-saving, automated and visualized in production processes.

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