MIMAKI INDIA PRIVATE LIMITED

Case Study

Mimaki user stories

Challenges
Improvements
We used to outsource printing on plastic parts and metallic plates, laser cutting acrylic plates, etc. in the process of manufacturing products, which took us a lot of time and money.
It became possible to do the laser cutting and printing processes in-house, which led to a cost reduction. We could also reduce the time for prototype production, which enabled us now to make various proposals.
Product installed
Challenges
Improvements
We were exploring possibilities of new business utilizing our print technology to compensate for the decline in orders for paper-based print which we had handled with offset printers and on-demand printers.
Utilizing the know-how of data generation and proofreading that we used to do to process orders for paper-based print, we succeeded in moving into the new business field of original goods and novelties.
Product installed
Challenges
Improvements
Responding to the diverse needs for broad-width digital printing exceeding 3 meters in width, the introduction of new equipment was absolutely necessary to achieve further success in business.
It is stimulating previously hidden demands within the advertisement and signage industry, leading to expansion of market share. Furthermore, we managed to grasp the opportunity to lead the curtain/table-cloth sector with the innovative broad-width digital printing technology.
Product installed
Challenges
Improvements
We would like to introduce an inkjet printer and a cutting plotter to realize full digitalization of sticker and label production.
Mimaki's printers are quite convenient to use. Particularly, UCJV300-75 is excellent in cost performance compared to other companies' products. Our company has boosted its business performance as a rare digital specialist in the sticker and label industry, and has a plan to establish its 3rd factory in the near future. We also expect to enhance our online sales and develop new products following the face stickers.
Challenges
Improvements
Replacement was urgently required for the sublimation transfer printer JV4-180 upon termination of the maintenance/support term for the product.
High-speed printing capability accomplishing a maximum production speed of 115 sqm per hour enhanced productivity while declining the running cost. Additional fluorescent ink compatibility broadened the range of options offered to our customers.
Challenges
Improvements
The limit of print width sometimes forced us to print in an inefficient way. Inefficient imposition caused waste of materials and raised cost challenges.
Now, print width of 3.2m enables us to print large signage at one time now, including the finishing width for post print processing. Faster printing generated some cushion on the delivery schedule.
Challenges
Improvements
We wanted to introduce to our studio a textile printer that allows to express envisioned ideas more easily than honzome-dyeing, silk screen and digital textile printing.
With the user-friendly sublimation transfer, we gained the ability to visualize free imaginations directly on textiles, being free from design limitations. We can print it on site and immediately start sewing, which is convenient for workshop and well-received by beginners.
Product installed
Challenges
Improvements
We have operated full-color digital printing, mainly of sublimation transfer. However, as it can print only on polyester, we have been unable to respond to customers' requests for print on natural materials.
With the sublimation transfer printer that allows printing only on polyester, we used to fail to receive orders for print on natural materials, which is now possible. Supporting wider range of materials allowed us to receive order of new products.
Product installed
Challenges
Improvements
Seeking for an edge as a textile retail shop
We succeeded in enhancing our ability to respond to diversified customers' needs by small-lot production of original textiles with shorter delivery time by inkjet printing. For bulk orders as well, producing a small quantity of samples allows us to drive business negotiations smoothly, which raised the order ratio.
Challenges
Improvements
Couldn't find any satisfactory UV printer products capable of handling solvent-based prints at the product price, processing speed and running cost we required. We were also looking for products compatible with the recently increasing synthetic and wallpaper printing work.
UCJV300-160 cleared all problems. With a high output speed and requiring no drying time, the printer can handle quick turn-arounds speedily. Stable operation of the product allows unmanned night-shifts. With enhanced processing capability, we aim to acquire more things to do.
Product installed

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